How to Make Fabric from your Scraps – Part 1: Irregular Shaped Scraps

This tutorial is the first in a series all about different ways you can make fabric from your leftover sewing scraps.

This method is all about how to turn the strangely shaped fabric offcuts from a sewing or quilting project into yardage of fabric that is all the same colour or pattern.

So this isn’t crazy crumb quilting where you get a piece of fabric all different colours – this is about how to get more usable fabric from a pile of scraps of the same or similar fabric.

make fabric from scraps

I have plenty of tutorials about how you can use just a few irregular shaped scraps to make sweet little projects like scrap fabric flowers or how you can use teeny tiny trimmings to make bookmarks but this tutorial is about making a new piece of fabric that you can then use for any number of projects.

This post first appeared on our sister site Upcycle My Stuff.

irregular shaped scraps
Photo: Scrap Fabric Love

What projects can you use ‘made fabric’ for?

  • Quilt blocks (cut a square or use parts of it to piece a more complicated block)
  • Bag Panels
  • Applique Shapes
  • Zipper Pouches
  • Wall hangings
  • Soft toys (I used it for this scrap fabric owl softie)
  • Cushion Covers
  • Panel on a jacket
  • Patch for visible mending of clothes
  • Doll’s clothes
  • Basically any project where you don’t mind seeing the join lines in the fabric!

Materials Needed – Irregular Shaped Scraps

Step 1: Choose what size of fabric you will make

The maximum size piece of fabric you can make depends on two things: 1) how many scraps you have & 2) how large your ironing surface is.

irregular shaped scraps
Photo: Scrap Fabric Love

Irregular Shaped Fabric Scraps all the same colour.

I use a wool pressing mat for most of my ironing so the size of that mat is the maximum size of fabric I tend to make. My pressing mat is 12″ x 18″.

Once you have chosen the size of fabric you will make cut your lightweight fusible to that exact size.

Your scraps are going to cover the entire surface of the fusible so do try to estimate as best you can how many scraps you have and what surface area they will cover.

You’ll get better at doing this the more pieces of fabric you make.

irregular shaped scraps
Photo: Scrap Fabric Love

Step 2: Arrange your Scraps

When you have cut your fusible to size, place its fusible side up on your ironing surface.

Next start placing your scraps right side up on top of the fusible.

This is when it becomes a bit of a jigsaw puzzle. You want the scraps to overlap each other a little bit but not too much. We are trying to avoid seeing any gaps between the scraps.

You shouldn’t be able to see any of the fusible products once all your scraps are laid out. However, you don’t want to overdo the overlapping either because then you will have too much bulk in your fabric.

I usually start laying my scraps along the edges and then working into the middle but you can do it however works for you of course!

irregular shaped scraps
Photo: Scrap Fabric Love

Step 3: Fuse your scraps into place

If this is your first time doing this I would suggest you wait until you have all your scraps laid out before you use your iron.

However, if the scraps are proving hard to keep in place or you have a teflon sheet that you can put in between your iron and the scraps/fusible then you can go ahead and iron them into place piece by piece.

If you don’t have a teflon sheet make absolutely certain that you can’t see any fusible showing in between your scraps before you iron.

When you are ready to iron use the cotton setting and press down over each section of your ‘fabric’ for a second or two (do check the specific instructions for the fusible product you are using!).

It usually doesn’t take long to fuse into place and the fusible is only to give it a temporary hold so it doesn’t need to be 100%.

irregular shaped scraps
Photo: Scrap Fabric Love

Step 4: Sewing the Joins

It is likely you will have some scraps on top that don’t touch the fusible as much and they might slip off as you transfer your piece from the ironing surface to your sewing machine. That’s ok. Just pick them back up and place them where they were meant to go.

If you are worried about too many pieces falling off you can use a small bit of glue stick or fabric glue to take it in place before it gets sewn down.

irregular shaped scraps
Photo: Scrap Fabric Love

I think these pieces of fabric look best when I have match my thread colour to the colour of my scraps but obviously that is a design choice and if you love a contrast – go for it!

Set your stitch to a zig-zag stitch. I usually go for a 2 or 2.5 stitch length to make sure my stitch catches both of the pieces of scrap I am trying to join.

Start sewing on a raw edge near the edge of your piece and follow that raw edge as far as you can, you might need to pivot or turn the piece to just keep sewing along raw edges in a single line. I find this makes it faster than trying to go around each individual scrap. (see the video below if you aren’t sure what I mean!).

Using this method you continue to sew along the raw edge, turning where needed until you hit somewhere where you can’t find another raw edge.

Then do a back stitch, cut your thread and find a new place to start on the fabric to sew along more and more raw edges until you have covered all the raw edges with zig-zag stitches.

When you get to the end it will become a bit more stop start as you’ll be going over smaller areas of raw edges that didn’t happen to join up with any other ones.

irregular shaped scraps
Photo: Scrap Fabric Love

A close up of another piece I did so you can see the zig-zag stitches.

Once you get to the end, start clipping your threads, and then you might see little places you missed that need stitched up. So just go through and make sure every raw edge has a zigzag stitch along with it.

When you are happy that your fabric is sewn in place give it a final iron.

Step 5: Trim your Fabric Yardage to Size

irregular shaped scraps
Photo: Scrap Fabric Love

I trim my made fabric just enough so that I have straight edges, but if you want a particular size, like a pre-cut size or strips then you can do that at this stage.

irregular shaped scraps
Photo: Scrap Fabric Love

I tend to leave the pieces as big as I can because I don’t always know in advance what I will use them for.

irregular shaped scraps
Photo: Scrap Fabric Love
irregular shaped scraps
Photo: Scrap Fabric Love

Video Tutorial – Make Fabric from your Irregular Sized Scraps

Below is an Owl Softie I made with several pieces of this ‘made fabric’.

You can get the full owl tutorial including free templates by clicking on the picture.

irregular shaped scraps
Photo: Scrap Fabric Love

As I add more instalments of my series about how to make fabric from your scraps I will add the links below.